Glazed / Polished Bits - Causes & Remedies
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Possible Cause: Too much feed pressure Remedy: Open the bit with an abrasive material (Such as sand pot, concrete block, cinder block, etc.)
Possible Cause: Aggregate is too hard. (Example using a bit designed for soft abrasive material to drill concrete). Remedy: Use a core drill bit designed with a softer bond.
Possible Cause: RPM of core drill is too high for the bit diameter. Surface speed of the bit rotation is a function of RPM and diameter. A fast rotation speed is necessary for small bits, but as bits get larger - circumfrence speed increases relative to π. Too fast and the bit will glaze. Remedy: Adjust motor speed (if possible), otherwise you will need to purchase a motor with an appropriate speed.
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Bent Bits - Causes & Remedies
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Possible Cause: Too much feed pressure & Not enough water Remedy: Repair the bit (if possible). Ease up on the feed pressure and increase water flow. Possible Cause: Aggregate is too hard. (Example using a bit designed for soft abrasive material to drill concrete). Remedy: Use a core drill bit designed with a softer bond.
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Lost Segments - Causes & Remedies
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Possible Cause: Steel reinforcing rod Remedy: Ease up on the feed pressure. Use a higher quality bit and increase the water flow.
Possible Cause: Not enough water to properly cool bit. Remedy: Increase water flow.
Possible Cause: Drill rig is not properly anchored. Remedy: There are three ways of anchoring a core rig. STANDING ON IT IS NOT ONE OF THEM! This quick and dirty method damages the bit and the rig as well as dramatically slowing the drilling process.
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Hung / Stuck Bits - Causes & Remedies
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Possible Cause: Not enough water to remove slurry. Remedy: Remove bit and drive core out with a spike through the hub. Increase water flow.
Possible Cause: Core barrel is dented because of hammering on it to remove previous hung up cores. Remedy: Repair the barrel (if possible). Increase water flow.
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How to Remove a STUCK Bit - Without Damaging it.
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STEP 1: Disconnect the core rig from the bit.
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STEP 3: Place two hex nuts on the rod and lock them against one another so that they in turn lock themselves on the rod.
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STEP 4: Turn the nuts with a wrench which will turn the rod which will push against the concrete core, pulling the bit from the hole without damaging it.
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STEP 2: Thread a piece of threaded rod the same diameter as the bit (Bit sizes 1.5" and smaller use 5/8-11 thread and larger bits use 1-1/4-7 thread). Thread through the hub until it hits concrete.
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