All Core Drilling Equipment includes:  Free Ground Freight*
Core Rig Nomenclature
There are
more
variables in
core
drilling
than in any
other type
of cutting,
being
competent
in core
drilling is
the
foundation
of being a
good cutter.
*Diamond Products
Factors that affect bit performance and YOUR profit:
  • Speed:  (RPM's) - If the speed is too high the bit will polish (also known as
    glazing). If the speed is too low the job will take too long.
  • Power:  Necessary to maintain the proper cutting speed. Efficient cutting means
    keeping the bit at the right speed.
  • Water:   Not too little and not too much - The right amount removes slurry and
    keeps the cut clean. - Hint water should look like coffee with a little cream
  • Aggregate:  You can't see it until you're done, but a good driller can feel the
    right speed and pressure to cut varying types of aggregates.
  • Steel:  Slows the cutting process. Maintaining drill motor speed is important.
    Don't push the bit too hard - Maintain Speed!
  • Bond Specs: Too hard of a bond and drilling takes too long, Too soft of a
    bond and drilling costs increase.
  • Proper alignment:  Is necessary for good bit life. This means the rig must
    be properly anchored. A rig can be anchored with concrete anchors, vacuum, or a
    post jack. STANDING ON THE RIG IS DANGEROUS AND NOT ACCEPTABLE
  • Core Rig Maintenance: Performance, speed and bit life will mean little if
    your rig has bad shims, bearings and hold down devices.
Quantities limited to available stock.  Prices subject to change without website update.
Internet phone hours:
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Sat: 10:00-2:00 Pacific
Sun: Closed
Cessco, Inc. © 2008
4222 NE Columbia Blvd.
Portland, OR 97218
1-800-882-4959

Core Drilling Basics

Understand Not only what you do but how you do it!
Cessco, Inc. has been helping NW Contractors and government agencies find the right equipment for over 30 years. You can count on our expertise!
These and many other fine products are available at Cessco

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Core Bit
Nomenclature
Segment:  Metal matrix
containing diamonds which
are brazed or welded to the
tube.

Waterway:  Allows cooling
water to reach the cutting
surface.

Tube or Barrel:  Nominally
14" in length with a 13"
core depth.

Hub:  1/2" to 1-1/2"
threaded 5/8-11; 1-5/8 and
larger bits are threaded
1-1/4-7.

Kerf:  Width of segment.
Normally .145"
Glazed / Polished Bits - Causes & Remedies
Possible Cause:  Too much feed pressure
Remedy:  Open the bit with an abrasive material (Such as sand pot,
concrete block, cinder block, etc.)

Possible Cause:  Aggregate is too hard.  (Example using a bit designed for
soft abrasive material to drill concrete).
Remedy:  Use a core drill bit designed with a softer bond.

Possible Cause:  RPM of core drill is too high for the bit diameter.  Surface
speed of the bit rotation is a function of RPM and diameter.  A fast rotation
speed is necessary for small bits, but as bits get larger - circumfrence speed
increases relative to π.  Too fast and the bit will glaze.
Remedy:  Adjust motor speed (if possible), otherwise you will need to
purchase a motor with an appropriate speed.
Bent Bits - Causes & Remedies
Possible Cause:  Too much feed pressure & Not enough water
Remedy:  Repair the bit (if possible). Ease up on the feed pressure and increase water
flow.
Possible Cause:  Aggregate is too hard.  (Example using a bit designed for soft abrasive
material to drill concrete).
Remedy:  Use a core drill bit designed with a softer bond.
Lost Segments - Causes & Remedies
Possible Cause:  Steel reinforcing rod
Remedy:  Ease up on the feed pressure. Use a higher quality bit and
increase the water flow.

Possible Cause:  Not enough water to properly cool bit.
Remedy:  Increase water flow.

Possible Cause:  Drill rig is not properly anchored.  
Remedy:  There are three ways of anchoring a core rig. STANDING ON IT IS
NOT ONE OF THEM!  This quick and dirty method damages the bit and the
rig as well as dramatically slowing the drilling process.
Hung / Stuck Bits - Causes & Remedies
Possible Cause:  Not enough water to remove slurry.
Remedy:  Remove bit and drive core out with a spike through the hub.
Increase water flow.

Possible Cause:  Core barrel is dented because of hammering on it
to remove previous hung up cores.
Remedy:  Repair the barrel (if possible). Increase water flow.
How to Remove a STUCK Bit - Without Damaging it.
STEP 1:  Disconnect
the core rig from the bit.
STEP 3:  Place two
hex nuts on the rod and
lock them against one
another so that they in
turn lock themselves on
the rod.
STEP 4:  Turn the
nuts with a wrench which
will turn the rod which will
push against the
concrete core, pulling
the bit from the hole
without damaging it.
STEP 2:  Thread a
piece of threaded rod
the same diameter as
the bit (Bit sizes 1.5" and
smaller use 5/8-11
thread and larger bits
use 1-1/4-7 thread).
Thread through the hub
until it hits concrete.
How do diamond cutting tools work?
Diamond Tools don't cut, they GRIND.  The
exposed diamond crystals do the grinding
work.  The
metal matrix (Bonding Material)  
holds the diamonds in place. Trailing behind
each exposed diamond is a "bond tail" which
helps support the diamond. As the diamond
tool rotates through the material the exposed
surface diamonds grind the material being cut
into a fine powder.
After several thousand passes through the material being cut, the exposed
diamonds begin to crack and fracture. The bonding material holding the
diamonds in place also begins to wear away.
Eventually the diamond completely breaks up and its fragments are swept
away in the slurry with the material being cut.
As the old diamonds are worn down they are replaced by new ones and the
process continues until the diamond tool is worn out.