Pro Cutter Guide 
Diamond Products
Core Bit Adapters
Core Bit RPMs & Hp115V Milwaukee 4096 Core Drill Motor
9" Bit Capacity Motor
Rig Mounted 2-Speed 115Volt Milwaukee Motor.
P/N 4244039 (115Volt) with on/off switch.
No longer available
Includes freeground freight
(Continental US)
Voltage |
Amperage |
Speed (RPM) |
115 |
20 |
450 / 900 Loaded RPM |
Specifications:
Power: 115 Volts * 20Amp = 2300 Watts * 0.00134102 = 3.084 Horsepower
RPM: 2-Speed Motor 450, 900 "Loaded" RPM settings.
Thread Size: 1-1/4"-7 Spindle
Weight: 24 Lbs.
Milwaukee 4096 Features:
- 4.8 Max Hp
- Max bit size 10"
- 20 amp, 115 volt
- Sold here with on/off switch
- available without on/off switch
- Built-in water swivel and water control valve
- 1.250"-7 threaded spindle
- Slip clutch
- Includes open end wrench.
Add a Drill Rig to your Milwaukee 4096 (115Volt)
The Milwaukee 4096 Heavy Duty Core Drill Motor is an economical solution for coring holes to 10" in diameter. This two speed motor is designed for rig mounting for wet core drilling.
M1 Complete Core Rigs with 115 Volt Milwaukee 4096 Motor
Up to 10" Bit Capacity with this motor
Up to 10" Bit Capacity with this motor
Great for the General Contractor. # 1 Selling Rig in the U.S.A.
M1 Anchor Rig
with Milwaukee
4096 Motor
Vacuum Pump N/A
Mast Height: 44"
with Milwaukee
4096 Motor
Vacuum Pump N/A
Mast Height: 44"
P/N 4245003
M1 Combo Rig
with Milwaukee
4096 Motor
Vacuum Pump Included
Mast Height: 45"
with Milwaukee
4096 Motor
Vacuum Pump Included
Mast Height: 45"
P/N 4245059
M1 Combo Rig
with Milwaukee
4096 Motor
Vacuum Pump Not Included
Mast Height: 45"
with Milwaukee
4096 Motor
Vacuum Pump Not Included
Mast Height: 45"
P/N 4245073
M2 Heavy Duty Core Rigs with 115 Volt Milwaukee 4096 Motor
Up to 10" Bit Capacity with this motor and spacer blocks
Up to 10" Bit Capacity with this motor and spacer blocks
The # 1 PRO Rig in the U.S.A.
M2 Anchor Rig
with Milwaukee
4096 Motor
Vacuum Pump N/A
Mast Height: 44"
with Milwaukee
4096 Motor
Vacuum Pump N/A
Mast Height: 44"
P/N 4241003
With Roller Carriage Upgrade
RECOMMENDED
P/N 4241003-RCU
RECOMMENDED
P/N 4241003-RCU
M2 Combo Rig
with Milwaukee
4096 Motor
Vacuum Pump Included
Mast Height: 45"
with Milwaukee
4096 Motor
Vacuum Pump Included
Mast Height: 45"
P/N 4241059
With Roller Carriage Upgrade
RECOMMENDED
P/N 4241059-RCU
RECOMMENDED
P/N 4241059-RCU
M2 Combo Rig
with Milwaukee
4096 Motor
Vacuum Pump Not Included
Mast Height: 44"
with Milwaukee
4096 Motor
Vacuum Pump Not Included
Mast Height: 44"
P/N 4241084
With Roller Carriage Upgrade
RECOMMENDED
P/N 4241084-RCU
RECOMMENDED
P/N 4241084-RCU
M3 Light Weight Stair Rigs with Milwaukee 4096 Motor
M3 Anchor Rig
with 4096 Motor
Vacuum Pump N/A
Mast Height: 35"
with 4096 Motor
Vacuum Pump N/A
Mast Height: 35"
P/N 4247008
M3 Combo Rig
with 4096 Motor &
Vacuum Pump Included
Mast Height: 35"
with 4096 Motor &
Vacuum Pump Included
Mast Height: 35"
P/N 4247530
M3 Combo Rig
with 4096 Motor
Vacuum Pump Not Included
Mast Height: 35":
with 4096 Motor
Vacuum Pump Not Included
Mast Height: 35":
P/N 4247442
Multi-Purpose M4 Core Rigs with Milwaukee 4096 Motor
Great versatility in a light weight rig
M4 Anchor Rig
with 4096 Motor
Vacuum Pump N/A
Mast Height: 30"
with 4096 Motor
Vacuum Pump N/A
Mast Height: 30"
P/N 4240014
M4 Swivel Rig
with 4096 Motor
Vacuum Pump Included
Mast Height: 30"
with 4096 Motor
Vacuum Pump Included
Mast Height: 30"
P/N 4240034
M4 Combo Rig
with 4096 Motor
Vacuum Pump Included
Mast Height: 30"
with 4096 Motor
Vacuum Pump Included
Mast Height: 30"
P/N 4240005
M4 Combo Rig
with 4096 Motor
Vacuum Pump Not Included
Mast Height: 30":
with 4096 Motor
Vacuum Pump Not Included
Mast Height: 30":
P/N 4240051
M5 Heavy Duty Quick Disconnect Rigs Milwaukee 4096 Motors
Up to 10" bit capacity with this motor and spacer blocks
Up to 10" bit capacity with this motor and spacer blocks
The lightest big rig on the Market
M5 Anchor Rig
with 4096 Motor
Vacuum Pump N/A
Mast Height: 42"
with 4096 Motor
Vacuum Pump N/A
Mast Height: 42"
P/N 4220056
M5 Combo Rig
with 4096 Motor
Vacuum Pump Included
Mast Height: 42"
with 4096 Motor
Vacuum Pump Included
Mast Height: 42"
P/N 4220006
M5 Combo Rig
with 4096 Motor
Vacuum Pump Not Included
Mast Height: 42"
with 4096 Motor
Vacuum Pump Not Included
Mast Height: 42"
P/N 4220021
Accessories associated with the 115Volt Milwaukee 4096
M1/M2
Vacuum Pump
Vacuum Pump
P/N 4244075
115Volt
115Volt
M5
Vacuum Pump
Vacuum Pump
P/N 4244090
115Volt
115Volt
Bit Sharpening Pot
#60 Aluminum Oxide
#60 Aluminum Oxide
P/N 4400022
Use with any DP Rig
Use with any DP Rig
Pipe Mount
Specify Core Rig
Specify Core Rig
P/N 4400509
Use with any DP Rig
Use with any DP Rig
115 Volt Single Switch Dual Outlet
P/N 4277537
115Volt
115Volt
115 Volt Dual Switch Dual Outlet
P/N 4243000
115Volt
115Volt
115 Volt Digital Dual Switch Dual Outlet
P/N 4243012
115Volt
115Volt
Factors that affect Milwaukee 4096 Rig Motor performance and your profit margin
Speed |
(RPM) - If the speed is too high the bit will polish. If the speed is too low the job will take too long. You will know if the bit is "Polished" or "Glazed" when it stops cutting, you have segments left, and you don't see exposed diamonds. To open up the diamonds try drilling in soft abrasive material like a cinder block. Be careful to not drill very much as you will be wasting diamonds. |
Power |
Necessary to maintain the proper cutting speed. Efficient cutting means keeping the bit at the right speed. |
Water |
Not too little and not too much. The right amount removes slurry and keeps the cut clean. Slurry water should look like "Coffee with cream" |
Aggregate |
You can't see it until you're done, but a good driller can feel the right speed and pressure to cut varying types of aggregate. |
Steel |
Slows down the cutting process. Maintaining drill motor speed is important. Don't push the bit too hard. Maintain even speed with even pressure. |
Bond Specs |
Too hard and it takes too long. Too soft and it costs too much money. Remember Hard bond for cutting soft abrasive materials, soft bond for cutting hard materials. "Hard on hard" won't cut, and "soft on soft" won't last. |
Proper Alignment |
Necessary for good bit life. This means the rig must be properly anchored. A rig can be anchored with concrete anchors, vacuum or a post jack. Standing on the rig is DANGEROUS and not acceptable |
Core Rig Maintenance |
Performance, speed and bit life will mean little if your rig has bad shims, bearing and hold down devices. |